HT / RUN 001 ©2026
Sheet 00 / 10 · Phoenix, AZ
Full package · Contract · DistributionContract · Full package
Contract and full package screen printing, finishing and distribution. You send counted blanks or we source them; the run ships in our new cartons, plain cartons or blind.
Screen printing, specialty inks and retail ready finishing. One floor, one standard, blank to doorstep.
01The operation
Zero handoffs. Decoration, finishing and fulfillment all happen in the same building, run by the same crew and checked against the same standard. You get one point of contact, one specification and one number that matches the packing list.
| Piece minimum | 288 | pcs |
|---|---|---|
| Standard lead | 7 to 10 | business days |
| Max print area | 20 x 28 | in |
| Colors, one pass | 18 |
Automatic press · ±0.5 mm registration · 230 mesh · Tunnel cured, wash tested
Spec sheet · PDF · 129 KB
Automatic presses carry the run. Skilled hands handle loading, inspection, finishing, ticketing and pack out, so volume never outruns the standard.
Automatic press · 18 colors, one pass · 20 x 28 in max print area · ±0.5 mm registration · 230 mesh02The programs
Send blanks ready for decoration, or hand us the entire program. Both routes run the same presses, the same operators and the same checkpoints.
| Line item | ARoute A · Press readyContract print You send counted blanks. We decorate, finish and pack to spec, then return the run counted out the way it came in. |
BRoute B · Managed programFull package We source, decorate, finish, warehouse and distribute the whole program. You approve the proof and sell the product. |
|---|---|---|
| Blanks | You send counted blanks | We source blanks & inventory |
| Intake | 01 Receive · counted blanks in | 01 Source · blanks & inventory |
| Decorate | 02 Decorate · 18 color & specialty | 02 Decorate · 18 color & specialty |
| Finish | 03 Pack & label · built to your spec | 03 Finish · retail ready |
| Warehousing | Available · we can hold your goods | Warehousing and inventory |
| Ship | 04 Return · counted & press finished | 04 Distribute · warehouse & ship your way |
| Sampling | A high resolution digital proof and a written print spec, and an approved sample before production starts. | |
| Minimum | 288pieces | |
| Standard lead | 7 to 10business days | |
| Quote this route | Quote this route | |
03After the ink
Decoration is half the job. The other half walks straight onto a shelf: labeled, folded, bagged, ticketed, built into size runs and pre-packs, and routed anywhere your program sells. We run all of it.
Your call, per program. Brand new Halftone cartons, plain cartons, the garment manufacturer’s cartons, or fully blind under your own labels and paperwork. Whatever the program needs, we are set up for it.
04The ink room
Plastisol through water based discharge, high density and foil. If it can be pushed through a screen, it runs on this floor.
PlastisolOpaque, durable, the workhorse that carries most of this floor01
Water basedSoft hand, sinks into the fabric02
DischargeDye removed, not covered03
Simulated processUp to 18 colors, photoreal04
High densityRaised, sharp edged ink05
PuffExpands under heat06
Foil & metallicMirror finish over adhesive07
Glitter & shimmerLight in the ink film08
ReflectiveFlash returns the light09
GelClear, raised, glass slick10
SuedeMatte nap, soft touch11
CrackleSplits as it cures12
Vintage soft handWorn in from the first wash13
Glow in the darkCharges in light, prints at night14
05The floor
Blanks arrive counted, yours or ours, inspected and staged at the press. The right garment is half the print.
Every platen is loaded by hand and every garment squared to registration. This is where consistency begins.
Automatic presses run up to 18 colors in one pass, tight registration, matched ink decks, a check on every cycle.
Every print travels the tunnel at temperature, then gets wash tested to outlast the garment it sits on.
Folded, bagged, tagged and boxed to retail compliance. Shipped in brand new Halftone cartons, plain cartons, the manufacturer’s cartons or fully blind, whichever your program needs. Every case counted, labeled and stretch wrapped for the road.
Shipped wherever the program sells, in the cartons you choose, retail compliant and ready to land.
06The anatomy
08 separations · one revolution of the press
Eight screens, eight inks, one revolution of the press. Then through the dryer, checked and locked into the garment.
07The network
One coordinated network gives each program the capacity, speed and visibility it needs without changing the operating standard. Every route is directed through one American command center.
| Code | Country | Role | On the program |
|---|---|---|---|
| US | United States | Command center | Decoration, finishing and fulfillment coordinated under one roof. |
| MX | Mexico | Near shore | Faster turns and clear production visibility. |
| HN | Honduras | Cut & sew | Quick replenishment through Central America. |
| ID | Indonesia | Manufacturing | Deep capability for scaled apparel programs. |
| PK | Pakistan | Sourcing | Cotton rich sourcing and volume cost control. |
08Your product / our reputation
Every separation, ink decision and production check is built to protect the brand on the garment. Whether you send the blanks or hand us the complete program, the work leaves this floor ready for the marketplace.
Halftone's art and press teams turn buyer ready artwork into press ready separations, then hold registration, hand and color through the full run. Customer supplied garments and Halftone sourced blanks receive the same written specification and operator checks.
From licensed entertainment and events to specialty brands and retail programs, we are set up for difficult art, specialty techniques, high volume and fast turns without lowering the standard.
Sampling, vendor compliance, finishing, documentation and routing are coordinated as one production program. The result is merchandise that arrives floor ready, count correct and traceable from proof through delivery.
09Questions
The questions that decide whether a program fits, answered with real numbers. If a shop will not publish its minimum, its lead time and its print area, ask why.
Up to 18 colors in a single pass, including simulated process. Most programs land well under that.
Up to 20 by 28 inches. Send the art and we will confirm placement against your garment before anything burns to screen.
288 pieces. Minimums move with color count and finishing, so call before you assume a run is too small.
7 to 10 business days standard, counted from approved art and blanks in hand. Rush windows are available on request and are quoted per run.
Simulated process runs up to 18 colors in one pass, and we build the separations here.
Every ink we run is lead free and phthalate free, and compliance documentation is supplied with the program on request.
Contract print means you send counted blanks. Full package means we source, decorate, warehouse and distribute the whole program.
Tag removal, tagless neck prints, woven and hem labels, hang tags, tickets, barcoding and compliance labeling.
Retail compliant packing with EDI and ASN documentation, shipped in the cartons your program calls for, from our own to fully blind under your label.
Only if you want it to. Runs ship in brand new Halftone cartons, plain cartons, the garment manufacturer’s cartons, or fully blind under your own labels and paperwork. Whatever the program needs, we set it up that way.
Full package goods are warehoused on site and released against your orders, and we can hold contract runs as well.
You get a high resolution digital proof and a written print spec, and an approved sample before production starts.
Art is separated and output in house. Send layered files where you have them and we will work from your originals.
10Quote intake / start the conversation
Tell us what you are running. We work through the specification, timing and the details that turn your idea into a production plan.
